Machine Vision for Wire & Cable

Wire and armored cable production line for continuous cable measurement
Wire & Cable Manufacturing

MEASURE WHAT
MATTERS.

Real-time cable measurement and armoring-line inspection. Track diameter, convolution pitch and length to identify variation earlier, reduce scrap and improve production efficiency.

80 FT/MIN

Measurement at production speed

±0.001″

High-precision measurement

REAL TIME

Continuous production visibility

5 SYSTEMS

Solutions across the product range

Industrial wire and armored cable manufacturing inspection
Continuous Inspection

Measure cable continuously. Catch problems earlier.

CORPEX cable measurement systems monitor outside diameter, convolution pitch and length on moving wire and armored cable. Unlike periodic samples, continuous inspection helps operators see variation as it develops.

Earlier visibility means less material may be produced out of specification before operators can respond — reducing avoidable scrap and rework.

What CORPEX Measures

Cable Measurement at Production Speed.

Measure the key dimensions of wire, cable and armoring lines in real time, without relying solely on periodic manual checks.

OD

Outside Diameter

Continuously measure product diameter and identify dimensional changes as cable moves through production.

P

Convolution Pitch

Measure pitch continuously and compare production against defined dimensional tolerances.

L

Product Length & Speed

Track product movement while creating production data for quality, traceability and process analysis.

Cable Armoring Line Inspection

Less undetected drift. Less cable scrap.

On an armored cable line, every minute of undetected variation can mean more material at risk. CORPEX CMVS systems measure outside diameter and convolution pitch during production so operators can spot drift sooner.

For visible armor defects such as missing or distorted armor, CORPEX EMVS armored cable defect recognition adds another layer of inspection. Together, dimensional measurement and visual monitoring can help limit scrap, rework and avoidable production loss.

The Business Case

Find the problem before it becomes a full reel.

Earlier detection can reduce the length of cable produced after a defect develops. Potential return depends on line speed, defect frequency, scrap value and how quickly the team responds.

Explore armor defect recognition →
Live Production Intelligence

Turn live measurements into action.

See dimensional drift and out-of-tolerance conditions while there is still an opportunity to correct them and limit material loss.

  • Live dimensional measurement
  • Immediate out-of-spec indication
  • Recipe and tolerance management
  • Production trend visibility
  • Quality data logging and traceability
CORPEX live production measurement interface
MACHINE VISION FOR WIRE & CABLE

Cable Measuring Systems for Every Line.

Explore five CORPEX measurement systems covering a range of cable diameters and production requirements.

Not sure which system fits? Tell us your product diameter, line speed and measurement requirements and we'll help identify the right configuration.

CORPEX C29 cable measurement system
Compact Integrated

C29

Compact real-time measurement for smaller wire and cable.

Target OD 5–29 mm
Explore C29 →
CORPEX CMVS 35
High Precision

CMVS 35

Precision measurement for smaller-diameter cable production.

Target OD 4–35 mm
Explore CMVS 35 →
CORPEX CMVS 55
Expanded Range

CMVS 55

Expanded measurement range for medium-diameter production.

Target OD 6–55 mm
Explore CMVS 55 →
CORPEX CMVS 100
Large Diameter

CMVS 100

Industrial measurement for larger wire and cable products.

Target OD 6–100 mm
Explore CMVS 100 →
CORPEX CMVS 125
Maximum Range

CMVS 125

Maximum standard range for large-diameter cable production.

Target OD 6–125 mm
Explore CMVS 125 →
From Measurement To Action

Capture. Measure. Correct.

Continuous machine vision turns cable dimensions into actionable production data, supporting earlier corrections and more consistent quality.

01 / CAPTURE

See the product

High-resolution sensors continuously capture the product as it moves through inspection.

02 / MEASURE

Analyze dimensions

Vision processing measures critical dimensions without interrupting production.

03 / COMPARE

Check tolerances

Measurements are continuously compared with configured product specifications.

04 / RESPOND

Act on the result

Operators and connected systems can respond while corrective action is still possible.

Connect measurement to production.

CORPEX measurement data can support automation, supervision, production reporting and traceability.

PLC
SCADA
MES
OPC
Talk To CORPEX

How much scrap could earlier measurement prevent?

Tell us your cable diameter, line speed, typical dimensional defects and scrap costs. We can discuss a suitable measurement system and where earlier detection may provide a return.

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