Machine Vision for Wire & Cable

Real-Time Measurement for Armored and Convoluted Products

CORPEX Machine Vision for Wire and Cable is designed to deliver precise, real-time measurement and defect detection for armored and convoluted cable manufacturing. By combining high-speed imaging with AI-based analysis, machine vision system measures outside diameter, convolution pitch, and product length while maintaining exceptional accuracy and consistency.

Its advanced vision and data processing capabilities help manufacturers ensure product integrity, improve quality control, and minimize production waste.

Core Features

High-speed

Real-time measurement up to 80 ft/min (26.2m/min)

Accuracy

of ±0.001–0.002 inches (±0.0254-0.0508 mm) depending on model

Dimensional

accuracy monitoring

Live visual feedback

with alarms for out-of-spec conditions

Data storage

and image library for quality assurance

Integration with

PLC, SCADA, MES, and OPC environments with large touchscreen display

How Machine Vision System for Wire and Cable Works?

Our system captures and analyzes the product profile in real time using multiple high-resolution sensors. It compares every reading against target parameters received from the production system and highlights any deviations.

All measurement data is logged for traceability and analysis, allowing engineers and operators to review product consistency, identify trends, and refine production parameters for ongoing improvement.

Applications

• Armored cable manufacturing
• Control and communication cables
• Re-spooling and take-up measurement
• Dimensional inspection for convoluted or wrapped products and more

Industry 4.0 Ready

CMVS connects directly with other CORPEX vision and AI systems, enabling a complete smart inspection network across production lines. It forms a key part of the Industry 4.0 transformation by providing measurable, actionable insights at every stage of manufacturing.

Product Range

CMVS 35

Specification	Description
Dimensions (H x W x D)	5.16 x 9.45 x 15.75 inches 131 x 240 x 400 mm
Input Power	24V DC – M8 3 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	1x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.15–1.35 inches 4 – 35 mm
Accuracy	±0.001 in @ 80 ft/min ±0.0254 mm @ 25 m/min
Max pitch	0.65 in (18 CPF) 16.5 mm (59 CPM)
Smart light	Flexible mounting

Download:

CMVS 35 Brochure (PDF), STEP File

CMVS 55

Specification	Description
Dimensions (H x W x D)	10.75 x 7.48 x 21.26 inches 273 x 190 x 540 mm
Input Power	24V DC – M8 3 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	1x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–2.2 inches 6–55 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Flexible mounting

Download:

CMVS 55 Brochure (PDF), STEP File

CMVS 100

Specification	Description
Dimensions (H x W x D)	22.1 x 19.9 x 7.1 inches 561 x 505 x 108 mm
Input Power	24V DC – EVC811 4 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	4x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–4 inches 6 – 100 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Optional

Download:

CMVS 100 Brochure (PDF), STEP File

CMVS 125

Specification	Description
Dimensions (H x W x D)	22.1 x 19.9 x 7.1 inches 561 x 505 x 108 mm
Input Power	24V DC – EVC811 4 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	4x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–5 inches 6 – 125 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Optional

Download:

CMVS 125 Brochure (PDF), STEP File

CMVS 35

Specification	Description
Dimensions (H x W x D)	5.16 x 9.45 x 15.75 inches 131 x 240 x 400 mm
Input Power	24V DC – M8 3 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	1x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.15–1.35 inches 4 – 35 mm
Accuracy	±0.001 in @ 80 ft/min ±0.0254 mm @ 25 m/min
Max pitch	0.65 in (18 CPF) 16.5 mm (59 CPM)
Smart light	Flexible mounting

Download:

CMVS 35 Brochure (PDF), STEP File

CMVS 55

Specification	Description
Dimensions (H x W x D)	10.75 x 7.48 x 21.26 inches 273 x 190 x 540 mm
Input Power	24V DC – M8 3 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	1x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–2.2 inches 6–55 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Flexible mounting

Download:

CMVS 55 Brochure (PDF), STEP File

CMVS 100

Specification	Description
Dimensions (H x W x D)	22.1 x 19.9 x 7.1 inches 561 x 505 x 108 mm
Input Power	24V DC – EVC811 4 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	4x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–4 inches 6 – 100 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Optional

Download:

CMVS 100 Brochure (PDF), STEP File

CMVS 125

Specification	Description
Dimensions (H x W x D)	22.1 x 19.9 x 7.1 inches 561 x 505 x 108 mm
Input Power	24V DC – EVC811 4 pin Connector Female
Operating Temperature	32°F to 122°F 0°C to 50°C
Communication	4x Ethernet
Operation	Integrated HMI
Measurements	Operator and supervisor screen measurements given in imperial
Target OD range	0.25–5 inches 6 – 125 mm
Accuracy	±0.002 in @ 80 ft/min ±0.05 mm @ 25 m/min
Max pitch	0.75 in (16 CPF) 19 mm (52 CPM)
Smart light	Optional

Download:

CMVS 125 Brochure (PDF), STEP File

See CORPEX in Action

High-Precision Inspection for Small-Diameter Cable

Engineered for compact applications, CMVS 35 delivers ±0.001″ (±0.0254mm) accuracy in real time. Ideal for fine-gauge armored cable.