CMVS-100

CORPEX CMVS-100 machine vision system for large armored and convoluted cable
CORPEX Machine Vision Systems

CMVS-100 BUILT FOR HIGH-VOLUME PRODUCTION.

Industrial machine vision measurement for larger armored and convoluted cable applications, with continuous visibility into outside diameter, convolution pitch, length and line speed.

6–100 MM

Target outside diameter

±0.002

Accuracy at 80 ft/min

16 CPF

Maximum pitch

REAL TIME

Continuous production visibility

CMVS-100 machine vision cable measurement system
CMVS-100 Machine Vision System

Industrial measurement for larger cable production.

The CMVS-100 expands CORPEX real-time machine vision measurement to armored and convoluted cable products up to 100 mm in outside diameter.

Built for high-volume production environments, the system continuously monitors critical dimensions while the line is running, giving operators the information they need to identify variation earlier.

Control Larger Cable Production

Find process variation before it becomes finished product.

As product size, production volume and material value increase, identifying dimensional variation earlier can become even more important. CMVS-100 provides continuous measurement while the line is running.

OD

Diameter variation

Continuously monitor outside diameter across cable sizes from 6 to 100 mm and identify dimensional changes during production.

P

Pitch variation

Track convolution pitch against configured tolerances and identify process drift while product is still on the line.

QC

Quality visibility

Move beyond periodic inspection with continuous measurement data that supports quality control, troubleshooting and traceability.

CORPEX machine vision return on investment
The Business Case

Larger cable can make late detection more expensive.

When a dimensional problem goes unnoticed, production can continue until a manual inspection or downstream quality check finally identifies the issue.

CMVS-100 provides continuous production visibility, giving operators the opportunity to identify and respond to process changes before more material, time and value are lost.

Measure continuously. Respond sooner. Reduce uncertainty. Real-time measurement and logged production data can support faster troubleshooting, improved traceability and continuous process improvement.
Live Production Intelligence

See the measurement while you're making the cable.

CMVS-100 turns machine vision data into useful production information that operators and supervisors can see while the line is running.

  • Outside diameter measurement
  • Convolution pitch measurement
  • Product length measurement
  • Production speed visibility
  • Recipe and tolerance management
  • Operator and supervisor screens
CORPEX machine vision operator interface
CMVS-100 System Architecture

Capture. Measure. Respond.

CMVS-100 combines industrial machine vision, real-time processing and an operator interface in a production-ready measurement system.

01 / Capture

CMVS-100 Sensor Head

High-speed machine vision captures the profile of larger armored and convoluted cable as it moves through the measurement area.

02 / Measure

Industrial Vision Computer

Measurement processing calculates critical dimensions in real time and compares production data against configured tolerances.

03 / Respond

Integrated HMI

Operators and supervisors can view live production data, manage recipes and tolerances, and identify process changes while production continues.

Production Integration

Measurement data that can become part of your process.

CMVS systems can support connection with plant automation and production information environments, helping measurement data move beyond the operator screen.

PLC Automation
SCADA Supervision
MES Production
OPC Connectivity
CMVS-100 Technical Overview

Industrial measurement range.

Key CMVS-100 specifications for larger armored and convoluted cable production applications.

Need complete technical information? View CMVS-100 Resources →

Target OD Range 6–100 mm

0.25–4 inches

Measurement Accuracy ±0.002″

At 80 ft/min / ±0.05 mm at 25 m/min.

Maximum Pitch 16 CPF

0.75 in / 19 mm.

Measurements OD · CPF

Plus product length and production speed.

Operator Interface Integrated HMI

Operator and supervisor screens.

Communication 4× Ethernet

Industrial network connectivity.

Input Power 24 VDC

EVC811 4-pin connector, female.

Operating Temperature 0–50°C

32°F to 122°F.

Dimensions 561 × 505 × 108

Millimetres.

CMVS-100 Resources

Explore the system in more detail.

Learn more about continuous machine vision for wire and cable production or review the CMVS-100 system with CORPEX.

Machine Vision for Wire & Cable

Production Challenges & Solutions

See how continuous machine vision can help identify dimensional variation and process drift before they become larger quality, scrap and rework problems.

Discuss Your Application
Technical Information

CMVS-100 Data Sheet

Review the CMVS-100 measurement range, system architecture, accuracy, connectivity and application requirements with the CORPEX team.

Request CMVS-100 Data Sheet
Talk to CORPEX

Is the CMVS-100 the right range for your line?

Tell us what you're producing, your cable diameter, line speed and the measurements you need to control. We'll help determine which CORPEX system fits the application.

Discuss Your Application →