Comprehensive Inspection for Armored Cable Manufacturing
The Environmental Machine Vision System (EMVS) by CORPEX is designed to provide complete visual inspection and monitoring in cable manufacturing environments. It identifies missing armor, distorted products, and irregular shapes in real time while improving workplace safety through human detection in the workspace.
EMVS enhances process visibility, quality control, and safety across production lines, helping manufacturers meet the highest standards of precision and efficiency.
Core Features
Real-time
inspection and image analysis for armored cable products
Integration with
PLC, SCADA, MES, and OPC systems
Detection
of missing armor, deformation, and product distortion
Live data exchange
with CMVS for synchronized performance and analysis
Human detection
for enhanced operational safety
Fully configurable
user interface with 19.5-inch touchscreen display
How EMVS Works
EMVS uses advanced vision and AI algorithms to monitor the cable surface, armor structure, and reel conditions in real time. The system compares live visual data to reference parameters and displays any variations on the operator interface.
Its real-time visualization and recording features allow engineers to analyze production data, identify trends, and take corrective actions before defects propagate through the process.
Applications
• Armored cable inspection
• Reel monitoring and tracking
• Lubrication and tooling condition analysis
• Process safety and human detection
• Integration with CMVS for combined quality management
Product Range
EMVS Product Inspection
Detects missing armor
Detects distorted product
Provides a rough estimate of convolution alignment with specifications
Detects missing product
Identifies misformed armor
Detects a person in the workspace for safety alerts
Fully configurable system parameters
OPC output for system integration
Interfaces with CMVS for measurement, product information, and real-time data exchange
Includes a 19.5-inch touchscreen with a user-friendly display
Optional Thermo Inspection Module:
Detects thermal changes and trends
Monitors product temperature to identify abnormal operating conditions
Provides early detection of lubrication issues
Identifies early signs of tool degradation
Detects incorrect tool or setting selections before production impact
EMVS Reel Inspection
Take-Up and Pay-Off Spool
Detects reel presence and reel sizing
Calculates rate of change to estimate time-to-full or time-to-empty
Detects a person in the workspace for safety monitoring
Fully configurable settings and thresholds
OPC output for integration with plant systems
Interfaces with CMVS for shared measurement data and real-time synchronization
Includes a 19.5-inch touchscreen with a user-friendly display
Industry 4.0 Ready
EMVS is built to integrate seamlessly into Industry 4.0 environments. Through OPC and data connectivity, it becomes part of a fully connected smart inspection ecosystem, providing actionable data for both process optimization and predictive maintenance.
