Machine Vision for Wire & Cable

Real-Time Measurement for Armored and Convoluted Products

CORPEX Machine Vision for Wire and Cable is designed to deliver precise, real-time measurement and defect detection for armored and convoluted cable manufacturing. By combining high-speed imaging with AI-based analysis, machine vision system measures outside diameter, convolution pitch, and product length while maintaining exceptional accuracy and consistency.

Its advanced vision and data processing capabilities help manufacturers ensure product integrity, improve quality control, and minimize production waste.

Core Features

High-speed

Real-time measurement up to 80 ft/min (26.2m/min)

Accuracy

of ±0.001–0.002 inches (±0.0254-0.0508 mm) depending on model

Dimensional

accuracy monitoring

Live visual feedback

with alarms for out-of-spec conditions

Data storage

and image library for quality assurance

Integration with

PLC, SCADA, MES, and OPC environments with large touchscreen display

How Machine Vision System for Wire and Cable Works?

Our system captures and analyzes the product profile in real time using multiple high-resolution sensors. It compares every reading against target parameters received from the production system and highlights any deviations.

All measurement data is logged for traceability and analysis, allowing engineers and operators to review product consistency, identify trends, and refine production parameters for ongoing improvement.

Applications

• Armored cable manufacturing
• Control and communication cables
• Re-spooling and take-up measurement
• Dimensional inspection for convoluted or wrapped products and more

Product Range

CMVS 35

• Target OD range: 0.15–1.35 inches
• Accuracy: ±0.001 inches in real time at max speed of armoring line up to 80ft/min
• Max pitch: 0.65 inches (18 convolutions per foot)
• Large touch screen HMI (Human Machine Interface)
• Optional smart light

• Target OD range: 3.81–34.29 mm
• Accuracy: ±0.0254 mm in real time at max speed of armoring line up to 26.2 m/min
• Max pitch: 16.51 mm (59 convolutions per meter)
• Large touch screen HMI (Human Machine Interface)
• Optional smart light

CMVS 55

• Target OD range: 0.25–2.2 inches
• Accuracy: ±0.002 inches in real time at max speed of armoring line up to 80ft/min
• Max pitch: 0.75 inches (16 convolutions per foot)
• Flexible mounting
• Large touch screen HMI
• Optional smart light

• Target OD range: 6.35–55.88 mm
• Accuracy: ±0.0508 mm in real time at max speed of armoring line up to 26.2 m/min
• Max pitch: 19.05 mm (52.5 convolutions per meter)
• Flexible mounting
• Large touch screen HMI
• Optional smart light

CMVS 100

• Target OD range: 0.25–4.0 inches
• Accuracy: ±0.002 inches in real time at max speed of armoring line up to 80ft/min
• Max pitch: 0.75 inches (16 convolutions per foot)
• Designed for high-speed armoring lines up to 80 ft/min
• Large touch screen HMI
• Optional smart light

• Target OD range: 6.35–101.6 mm
• Accuracy: ±0.0508 mm in real time at max speed of armoring line up to 80ft/min
• Max pitch: 19.05 mm (52.5 convolutions per meter)
• Designed for high-speed armoring lines up to 26.2 m/min
• Large touch screen HMI
• Optional smart light

CMVS 125

• Target OD range: 0.25–5.0 inches
• Accuracy: ±0.002 inches in real time at max speed of armoring line up to 80ft/min
• Max pitch: 0.75 inches (16 convolutions per foot)
• Includes live visual feedback and quality data logging
• Large touch screen HMI
• Optional smart light

• Target OD range: 6.35–127 mm
• Accuracy: ±0.051 mm in real time at max speed of armoring line up to 26.2 m/min
• Max pitch: 19.05 mm (52.5 convolutions per meter)
• Includes live visual feedback and quality data logging
• Large touch screen HMI
• Optional smart light

CMVS 125 Dual Axis

• Designed for flat and control cable
• Major axis: 1.5–5.0 inches
• Minor axis: 0.24–1.25 inches
• Accuracy: ±0.002 inches in real time at max speed of armoring line up to 80ft/min
• Measures both width and height simultaneously for advanced dimensional control
• Large touch screen HMI
• Optional smart light

• Designed for flat and control cable
• Major axis: 38.1–127 mm
• Minor axis: 6.1–31.75 mm
• Accuracy: ±0.0508 mm in real time at max speed of armoring line up to 26.2 m/min
• Measures both width and height simultaneously for advanced dimensional control
• Large touch screen HMI
• Optional smart light

Industry 4.0 Ready

CMVS connects directly with other CORPEX vision and AI systems, enabling a complete smart inspection network across production lines. It forms a key part of the Industry 4.0 transformation by providing measurable, actionable insights at every stage of manufacturing.

CMVS 35

CMVS 55

CMVS 100

CMVS 125

CMVS 125 Dual Axis

Industry 4.0 Ready

See CORPEX in Action

High-Precision Inspection for Small-Diameter Cable

Engineered for compact applications, CMVS 35 delivers ±0.001″ (±0.0254mm) accuracy in real time. Ideal for fine-gauge armored cable.