Box and Pallet Inspection

AI Vision for Safety, Accuracy, and Operational Efficiency

The CORPEX Object Detection System delivers intelligent, real-time visual monitoring for industrial, warehousing, and logistics environments. Using AI-enhanced imaging and 3D analysis, it identifies pallets, products, vehicles, and people to improve workflow efficiency and safety.

The system continuously monitors work zones, detecting obstacles, damage, or human presence in restricted areas and providing immediate alerts to prevent accidents or process interruptions.

Core Features

Real-Time Object Recognition

Detects pallets, products, and vehicles in motion with AI-based classification

Damage and Anomaly Detection

Identifies damaged pallets or misaligned loads and alerts operators instantly

Automated Logging and Reporting

Records all inspection data for trend analysis, traceability, and compliance reporting

Human Presence Monitoring

Detects people entering unsafe zones and triggers visual or audible safety alerts

Integration with Plant Systems

Communicates directly with PLC, MES, SCADA, and OPC systems for real-time event response and coordination

Configurable Interface

Large touchscreen display with adjustable detection parameters for different work environments

How the System Works?

High-resolution cameras positioned around work areas continuously scan for defined objects, people, or activity patterns.
When an object or event is detected, AI algorithms analyze its type, position, and context.

If an unsafe condition occurs, such as a pallet blocking a lane, damaged material, or a person entering a hazardous zone, the system immediately signals alerts through visual indicators, alarms, or PLC-connected triggers.

All detections are recorded with timestamps and can be reviewed through the operator interface or exported to ERP and safety management systems

Technology and Capabilities

• AI-driven image recognition and classification

• 3D spatial awareness and distance measurement
• Configurable safety and detection zones
• Continuous logging and playback functionality
• Integration with Industry 4.0 frameworks through OPC, MES, and SCADA connectivity

Object Detection System

Benefits

• Prevents collisions and safety incidents
• Detects damaged or misplaced pallets in real time
• Reduces downtime by alerting operators to blocked or unsafe conditions
• Improves warehouse and production efficiency
• Ensures traceability through recorded inspection data
• Enhances automation readiness with AI-based event awareness

Applications

• Warehouse and distribution centers
• Cable manufacturing and re-spooling lines
• Pallet loading and dock operations
• Automated guided vehicle (AGV) zones
• Production areas requiring human-safety monitoring

Safety and Operational Monitoring

CORPEX Object Detection enhances workplace safety by identifying movement and occupancy in critical zones.

• Detects humans near heavy machinery or moving forklifts
• Triggers visual or audible warnings in restricted areas
• Ensures compliance with facility safety standards
• Logs each event for analysis and training

By providing continuous coverage and intelligent recognition,

the system supports a safer and more efficient production or warehouse environment.

Safety and Operational Monitoring

CORPEX Object Detection enhances workplace safety by identifying movement and occupancy in critical zones.

• Detects humans near heavy machinery or moving forklifts
• Triggers visual or audible warnings in restricted areas
• Ensures compliance with facility safety standards
• Logs each event for analysis and training

By providing continuous coverage and intelligent recognition, the system supports a safer and more efficient production or warehouse environment.

Object Detection System

Benefits

Applications

Industry 4.0 Ready

The Object Detection System extends CORPEX’s Industry 4.0 vision by merging visual intelligence with automation. It enables connected safety zones, self-reporting equipment, and real-time visibility across production and logistics environments.

When combined with other CORPEX systems, such as Thermo Inspection and EMVS, it forms a complete smart inspection network that keeps people, equipment, and materials in sync.

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