Smart Vision for Fill, Cap, and Label Verification
The CORPEX Bottle Inspection System delivers AI-powered vision inspection for bottling and packaging operations. It ensures every bottle meets strict quality standards by detecting missing caps, seal issues, label errors, and fill-level variations in real time.
Engineered for transparent and semi-transparent bottles, the system eliminates manual checks, reduces waste, and improves efficiency across production lines
Core Features
Cap and Seal Verification
Detects missing, tilted, or loose caps and ensures seals are properly aligned
OCR and SKU Validation
Optionally verifies printed codes, batch data, or product SKUs against the work order for labeling accuracy
Label Presence and Position
Confirms labels or sleeves are present, straight, and correctly applied on any bottle color
Integration and Connectivity
Interfaces with PLC, SCADA, MES, and OPC systems for seamless Industry 4.0 data flow
Fill-Level Detection
Uses optical algorithms to measure liquid levels on transparent and light-colored bottles, eliminating weighing
User-Friendly Interface
19.5-inch touchscreen for live feedback, configuration, and visual review of rejected items
How the System Works?
Each bottle passes through a high-resolution camera station where AI and vision algorithms assess cap placement, label alignment, and fill level.
When a defect or mismatch is detected, the system triggers an alert or ejects the affected bottle. All results are logged, creating a traceable digital record for analysis and quality assurance.
Inspection Modules
Cap and Seal Inspection:
Ensures cap presence, straightness, and correct placement under defined tolerances. Detects partial or cross-threaded closures.
Label Inspection:
Verifies label or sleeve presence and alignment, with optional OCR or barcode scanning to confirm correct product labeling.
Fill-Level Verification:
Analyzes optical and volumetric data to calculate fill height. Accuracy is achieved through shape and transparency calibration, offering a fast and efficient alternative to weighing-based systems
Bottle Inspection System
Benefits
• 100% in-line, non-contact inspection
• Detects and prevents packaging errors before they leave the line
• Improves throughput and reduces waste
• Provides automatic traceability and batch reports
• Reduces labor and inspection downtime
• Enhances consistency and customer satisfaction
Applications
• Beverage and food bottling lines
• Chemical and lubricant packaging
• Health and pharmaceutical product filling
• Transparent and semi-transparent containers
• Integration with cap, label, and fill-level modules on multi-stage lines
Bottle Inspection System
Benefits
• 100% in-line, non-contact inspection
• Detects and prevents packaging errors before they leave the line
• Improves throughput and reduces waste
• Provides automatic traceability and batch reports
• Reduces labor and inspection downtime
• Enhances consistency and customer satisfaction
Applications
• Beverage and food bottling lines
• Chemical and lubricant packaging
• Health and pharmaceutical product filling
• Transparent and semi-transparent containers
• Integration with cap, label, and fill-level modules on multi-stage lines
Industry 4.0 Ready
The CORPEX Bottle Inspection System connects seamlessly to factory networks through OPC, MES, and SCADA systems.
This integration enables live performance dashboards, predictive maintenance, and data-driven decision-making.
When paired with other CORPEX solutions like Label Inspection or Object Detection, it forms part of a complete smart quality ecosystem
